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tGard - your customised security solution when standard solutions reach their limits

 

With the tGard from Fortress Interlocks, you recieve a modular security solution that can be customised to your requirements – even when standard solutions reach their limits.

The tGard combines electrical safety switches, mechanical key transfer systems and operating elements in a single compact unit. Thanks to its modular design, the system can be flexibly configured - a characteristic that clearly sets tGard apart from the competition.

 

"Whether in mechanical engineering, robot automation or the packaging industry: tGard ensures that your employees work reliably and safely at all times - even with complex safety requirements."

 

1 | Why tGard?

tGard montiert
Modular. Robust. Secure.
As flexible as your requirements

tGard adapts exactly to your specific safety requirements - thanks to a modular structure that allows you to freely combine different safety and operating elements. Whether simple access control or complex machine shutdowns: Put your system together exactly as your application requires.
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Safety functions | freely combinable
•    Position monitoring
•    Interlock systems
•    Key transfer systems

2 | Safety and operating functions in one product

The combination of safety and operating elements in one device makes it possible to respond flexibly to a wide range of requirements - without compromising on safety or space requirements. You can customise tGard with the following options:

•    Signal lights for status indications
•    Button for request & acknowledgement
•    Emergency stop button
•    Selector switch

Thanks to its compact design of just 40 mm, tGard can be mounted directly on aluminium profiles, door structures or flat surfaces – without additional mounting plates or brackets. The various quick coupling connections ensure quick and easy installation.
The robust metal housing makes the tGard particularly durable and resistant – ideal for demanding environments. tGard fulfils safety requirements up to PLd and can also be used in applications up to PLe in future with an optional highly coded RFID actuator.

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3 | Functions and applications of tGard - made for industry

The tGard safety switch fulfils the highest requirements for stability and durability. The compact system with metal body is IP65-certified and therefore reliably protected against dust and water. It fulfils the essential machine safety standards and is ideal for industrial applications with increased demands on reliability and resistance. tGard enables the configuration of various safety products - as required.

These include:
•    Electric safety gate switches (with or without locking device)
•    Mechanische Schlüsseltransfersysteme
•    Electrical operating elements

These functions can be implemented either as separate devices or as any combination within a single system.
The safety switch therefore offers a “'customer-specific safety solution as standard”'. Each order is customised from the modular system and can include the following components: Selector switches, safety switches (magnetic or mechanical), personnel keys, emergency releases, push buttons, emergency stop switches, indicator lights, operating handles for swing and sliding safety doors.

tGard's metal body is designed to include through-holes for quick installation - directly onto aluminium profiles, flat surfaces, doors, or even the back of panels without the need for additional mounting plates.

As standard, tGard is IP65-certified and has been developed to fully comply with current machine safety standards.

 

Experience tGard in action - watch the video

 

4 | Use in the field - tGard in typical industrial branches

Whether in robot automation, the packaging industry, mechanical engineering or conveyor belt systems - tGard has proven itself in numerous industries where customised safety solutions are required. Thanks to its modular design, the system can be precisely customised to the respective industry requirements - for maximum safety with high system availability.

Automotive industry

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Secure transfer lines

In large production lines, tGard protects employees from unwanted machine movements - e.g. on car body transfer lines. Access is only authorised when all safety conditions are met - for controlled access and maximum personal safety.

Robot cells

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For authorised personnel only

In automated production and storage areas, tGard prevents unauthorised access to robot cells, for example when stacking pallets. The system only grants access to authorised personnel, thus ensuring process safety and operator protection.

Conveyor technology

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Safe maintenance during operation

Conveyor belt systems, that run continuously, place special demands on maintenance and servicing. With tGard, machines can be authorised in a targeted manner - only when all safety measures are active. This significantly reduces the risk in maintenance operations.

Packaging systems

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As flexible as your processes

tGard is ideal for packaging systems with a wide range of machine configurations. Thanks to the freely combinable safety and operating functions, the system adapts precisely to your production conditions - for maximum safety with maximum flexibility.
 

Thanks to tGard's modular design, you can choose precisely the functions that are required for your application - in any industry.
Whether in mechanical engineering, robotics or complex conveyor systems: tGard is your reliable solution.

Request your personalised offer now - our team will be happy to consult you!

5 | New security dimension - now with highly coded RFID actuator

E Expand your tGard system now with a highly coded RFID actuator - for applications where maximum tamper protection is required. With over 1,000 individually encodable variants, the system fulfils the requirements for category 4 / performance level e (PLe) in accordance with EN ISO 14119:2013 - perfect for applications with particularly high security requirements and strict tamper protection.

Your benefits at one glance:

  • High RFID coding in accordance with EN ISO 14119:2013
  • Cat. 4 I  PLE
  • Tamper protection for safe operation
  • RFID can be relearned via teach key

This extension makes your modular security system even more powerful - and secures access points flexibly and in accordance with standards.

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Verpackungsanlage

 

6 | Your next step - talk to us about your security requirements

Are you looking for a safety solution that adapts to your machine - not the other way around?
Then tGard is exactly the right system for you.

Our team of experts will help you put together the optimum configuration for your application - modular, robust and customised to your industry. Contact us now for personalised advice - or configure your tGard system directly.

 

Individual consultation

Configure without obligation

7 | Did you know...?

Emergency stop buttons must be installed at every operating station and at all positions defined by the risk assessment - this is required by EN ISO 13850:2015. An easily accessible emergency stop is mandatory, especially where people interact directly with the machine, e.g. during set-up, loading and unloading.

► Find out more about the requirements for mounting emergency stop buttons now